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Chapter 5 -
The Utilization of Industry Consensus Standards
The Utilization of Industry Consensus Standards
OSHA uses industry consensus standards, related to the safe operation ofequipment, as guidance of the industry accepted practice for safeoperations. Industry consensus standards which describe equipmentconfiguration or design but which do not describe safe and/or healthfuluse and operation of the equipment are of limited assistance to OSHA. Inany event, even when an industry consensus standard addressessafety/health considerations, OSHA may determine that the safety/healthpractices described by that industry consensus standard are deficient whenrelated to the requirement(s) set forth by the pertinent OSHAregulation(s). However, many of the various ANSI safety standards devotedto the safe use of equipment and machines are pertinent and providevaluable guidance as they relate to the multitude of safe operatingprocedures regularly discussed in ANSI safety standards.
All of the requirements of 29 CFR 1910.212, are applicable to machinesfound in industry. Paragraph (a)(1), requires that employees be protectedfrom the hazards created by the point of operation, ingoing nip points,and rotating parts. Paragraph (a)(2), describes the manner in whichguards shall be affixed. The proper application of devices are notdescribed; therefore, other similar OSHA or pertinent industry standardsmust be referred to for guidance. Paragraph (a)(3) describes, withparticularity, the requirements for safeguarding the point of operation.
The OSHA standard specifically requires that at the point of operation,'the guarding device shall be in conformity with any appropriate standardstherefore, or in the absence of applicable specific standards, shall be sodesigned and constructed as to prevent the operator from having any partof his body in the danger zone during the operating cycle. 'Applicablestandards include any similar OSHA standard or any OSHA adopted industryconsensus standard(s) which provide for the safety of the operator duringthe operating cycle. However, any specific industry consensus standard,such as an ANSI standard for the particular machine or equipment, shouldbe used for guidance relative to the accepted procedures for safeguardingworkers and operators from the recognized hazards of the equipment.
Employers who comply with the requirements of an industry consensusstandard rather than a specific OSHA standard, where such compliancedeviates from the OSHA requirements but provides for a more conservativesafeguarding concept, are categorized as having created a de minimisviolation of the specific OSHA standard. (A de minimis violation is aviolation of an OSHA standard that has no direct or immediate relationshipto safety or health. Such de minimis violations require no correction andresult in no penalty.)
OSHA encourages employers to abide by the more current industry consensusstandards since those standards are more likely to be abreast of the stateof the art than an applicable OSHA standard may be. Furthermore, theindustry consensus standards will usually discuss a variety of techniquesfor averting exposure to the identified hazards of the machine or process.
Listing of Specific ANSI Safety Standards
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| Mechanical Power Presses | |
| ANSI B11.2-1982 | Hydraulic Power Presses |
| ANSI B11.3-1982 | Power Press Brakes |
| ANSI B11.4-1983 | Shears |
| ANSI B11.5-1988 | Iron Workers |
| ANSI B11.6-1984 | Lathes |
| ANSI B11.7-1985 | Cold Headers and Cold Formers |
| ANSI B11.8-1983 | Drilling, Milling, and Boring Machines |
| ANSI B11.9-1975 | Grinding Machines |
| ANSI B11.10-1983 | Metal Sawing Machines |
| ANSI B11.11-1985 | Gear Cutting Machines |
| ANSI B11.12-1983 | Roll Forming and Roll Bending Machines |
| ANSI B11.13-1983 | Single- and Multiple-Spindle Automatic Screw/Bar and Chucking Machines |
| ANSI B11.14-1983 | Coil Slitting Machines/Equipment |
| ANSI B11.15-1984 | Pipe, Tube, and Shape Bending Machines |
| ANSI B11.17-1982 | Horizontal Hydraulic Extrusion Presses |
| ANSI B11.18-1985 | Machinery and Machine Systems for the Processing of Coiled Strip, Sheet, and Plate |
| ANSI B11.19-1990 | Machine Tools, Safeguarding |
| ANSI B11.20-1991 | Manufacturing Systems/Cells |
| (ANSI B15.1-1994/6) | Power Transmission Apparatus |
| ANSI B19.1-1990 | Air Compressor Systems |
| ANSI B19.3-1986/90 | Compressors for Process Industries |
| ANSI B20.1-1990 | Conveyors and Related Equipment |
| ANSI B24.1-1985 | Forging Machinery |
| ANSI B28.6-1983 | Rubber Machinery, Hose |
| ANSI B28.7-1983 | Rubber Machinery, Hose |
| ANSI B28.8-1983 | Rubber Machinery, Hose |
| ANSI B28.9-1983 | Rubber Machinery, Hose |
| ANSI B28.10-1986 | Rubber Machinery, Endless Belt |
| ANSI B30.16-1987 | Overhead Hoists |
| ANSI B151.1-1990 | Plastics Injection Molding Machinery, Horizontal |
| ANSI B151.2-1982/88 | Plastics Machinery, Film Casting |
| ANSI B151.3-1982/88 | Plastics Machinery, Screen Changers |
| ANSI B151.4-1982/88 | Plastics Machinery, Blown Film Takeoff & Auxiliary Equipment |
| ANSI B151.5-1982/88 | Plastics Machinery, Film & Sheet Winding |
| ANSI B151.6-1982/88 | Plastics Machinery, Slit Tape & Monofilament Postextrusion Equipment |
| ANSI B151.7-1982/88 | Plastics & Rubber Extrusion Machinery |
| ANSI B151.11-1982 | Plastics Machinery, Granulators, Pelletizers, & Dicers |
| ANSI B151.15-1985 | Plastics Machinery, Extrusion Blow Molding |
| ANSI B151.21-1986 | Plastics Machinery, Injection Blow Molding |
| ANSI B151.25-1988 | Plastics Machinery, Injection Molding |
| ANSI B152.2-1982 | Permanent-Mold Casting Machines (Other than Gray Iron) |
| ANSI B153.1-1990 | Automotive Lifts |
| ANSI B155.1-1986 | Packaging Machinery |
| ANSI B169.1-1990 | Envelope Manufacturing Machinery |
| ANSI B176-1985 | Copper-Alloy Diecasting |
| ANSI B177.2-1977/82 | Printing Ink Vertical Post Mixers |
| ANSI/NEMA ICS2:225.95-1983 | Interlocking Control Circuits for Personnel Protection |
| ANSI/NFPA 79-1991 | Electrical Standard for Industrial Machinery |
| ANSI/RIA R15.06-1986 | Industrial Robots and Robot Systems |
| ANSI Z8.1-1972 | Commercial Laundry & Dry-Cleaning Equipment |
| ANSI Z241.1-1989 | Foundry, Sand Prep., Molding, & Core-Making |
| ANSI Z241.2-1989 | Foundry, Melting & Pouring of Metals |
| ANSI Z241.3-1989 | Foundry, Cleaning & Finishing of Castings |
| ANSI Z245.1-1984 | Refuse Collecting & Compacting Equipment |
| ANSI Z245.3-1977/83 | Stability of Refuse Bins |
| ANSI Z245.5-1982 | Bailing Equipment |
| ANSI Z268.1-1082 | Metal Scrap Processing Equipment |
Go to Chapter 6